Thermo-Economic Assessments on a Heat Storage Tank Filled with Graded Metal Foam

To save and better deploy waste heat, the use of a mobilized heat storage system (MHSS) with phase change enhancement means is developed. In this paper, three kinds of gradient structures (positive gradient, negative gradient, and non-gradient) are designed in the MHSS system. The uniform porosity is 94% in the non-gradient structure, and the gradient porosities are 86%, 93%, and 98% in the gradient structure, respectively. Numerical models are developed to explore the contribution of the graded metal foam structure to the heat storage and release process. An economic analysis and comparison of MHSS systems with different heat transfer models are carried out. The results show that the positive gradient case can promote the thermal cycle of the melting and solidification process, while the negative gradient case inhibits the thermal cycle. The positive gradient case can reduce the melting time by 9.7% and the solidification time by 4.4%, while the negative gradient can prolong the melting time by 31.4% and the solidification time by 35.9%. Although graded metal foam increases the initial investment by 76.09%, the 1 KW·h heat cost of graded metal foam is reduced by 10.63% compared to pure phase change material (PCM). It is cost-effective in the long run of thermal cycles.