The performance tests of three-dimensional printing titanium alloy craniomaxillofacial bone plate: A preliminary preclinical study

Background/purpose: Because of the complex anatomical structure of the maxillofacial skeleton, bending plates is necessary during surgery. The fast developing three-dimensional printing (3DP) technology has provided a new method for making personalized craniomaxillofacial bone plates. However, the properties of these bone plates remain unknown. This study evaluates the mechanical, fatigue, and morphological properties of these bone plates, which may provide data supporting future clinical applications. Materials and methods: The 3DP bone plate was fabricated by selective laser melting (SLM) and electron beam melting (EBM) technologies. Mechanical, surface, and defect analyses were performed to compare their properties with a standard machined sample. One-way analysis of variance was applied, with p < 0.05 considered significant. Results: The 3DP craniomaxillofacial bone plate had better bending strength than that of the standard machined plate (p < 0.01). Whereas the fatigue resistance of the 3DP bone plate needs to be improved in the future. Surface analysis indicated greater roughness of the 3DP bone plate (p < 0.01). However, the surface roughness could be significantly reduced by polishing the surface, which would meet the needs of clinical application after polishing. Further defect analysis revealed the internal defect inside the plate, which should be avoided to improve the mechanical strength of the printed sample in the future. Conclusion: The 3DP titanium craniomaxillofacial bone plate has good mechanical performance and surface morphology, meeting the requirements of clinical application. However, poorer fatigue resistance and a high number of internal defects should be modified in the future.