Synthesis, characterization, and electromagnetic properties of polypyrrole–barium hexaferrite composites for EMI shielding applications

The purpose of this study was to evaluate the electromagnetic (EM) properties of hybrid materials made from polypyrrole (PPy) and barium hexaferrite (HF) for possible use in electromagnetic interference (EMI) shielding applications. X-ray diffraction and Fourier-transform infrared spectroscopy methods were used to confirm the presence of PPy and HF phases inside the hybrid structure. A scanning electron microscope analysis revealed that the HF particles were evenly dispersed throughout the PPy structure. The composites’ dielectric and magnetic attributes were evaluated across a spectrum of frequencies, with the highest values observed in the PPy specimen. Adding HF to the PPy matrix altered the dielectric and magnetic properties of the composite, with the percentage of HF in the composite influencing its dominance over these properties. It was determined that a 25% HF content produced the most stable and efficient composite for absorbing EM waves in the X-band. This study demonstrates the potential of conductive polymer composites for EMI shielding applications, with advantages, such as improved EMI shielding, lightweight, flexibility, corrosion resistance, and tailored properties. The novelty lies in optimizing the composition of the PPy/HF composite and the characterization of its EM properties, providing insights into the design of more efficient EMI shielding materials.