Synthesis and sintering of tin-doped indium oxide nanoparticles with uniform size

The urea-based hydrothermal (UBH) method can synthesize indium tin oxide (ITO) nanopowders with good monodispersity and size uniformity. However, the resulting formation of high pressure CO₂ gas by the hydrolysis of urea during the hydrothermal process is unsafe. The pressure generated by the UBH method can be lowered by connecting the hydrothermal reactor to a vessel containing sodium hydroxide solution to quickly absorb CO₂ gas. ITO nanoparticles with particle sizes of 90 ± 3 nm and 40 ± 3 nm can be produced. The size of the as-prepared nanoparticles is readily controlled by adjusting the precursor concentration. Using properly mixed nanoparticles with a volume ratio of V_40 nm:V_90 nm = 30:70 as the raw materials, ITO can be sintered to a high and consistent density of 99.3-99.5% of the theoretical density.