Stretchable carbon nanotube/Ecoflex conductive elastomer films toward multifunctional wearable electronics

Conductive elastomer films (CEFs) have found widespread applications toward flexible electronics and wearable devices. Silicones are particularly advantageous for fabricating high-performance CEFs. However, processing silicone/conductive filler composite prepolymers is challenging because of their high viscosity, especially when incorporating nanofillers like carbon nanotubes (CNTs) that can greatly increase the viscosity of silicone prepolymers. Herein, we present a simple, facile and versatile hexane-assisted air-spraying method for fabricating silicone-based CEFs from Ecoflex and CNTs. This method allows for processing CNT/Ecoflex prepolymers with CNT concentrations of 0.5 ∼ 5 wt%, resulting in stretchable CEFs with controllable structural, mechanical and electrical properties. We leveraged the distinct advantages of CNT/Ecoflex CEFs, including the excellent mechanoelectrical sensitivity, workable strain range and elasticity of the CNT₁/Ecoflex group, and the high conductivity and low mechanoelectrical sensitivity of the CNT₅/Ecoflex group. These properties enable their multifunctional applications as wearable and waterproof resistive strain sensors, multilayered capacitive pressure sensors, and wearable electric heaters. This work provides valuable insights into the development of high-performance and multifunctional silicone-based composite materials for advanced wearable electronics.