Preparation of aligned silicon carbide whiskers from porous carbon foam by silicon thermal evaporation

Aligned silicon carbide whiskers were prepared from porous carbon foams by thermal evaporation of silicon. High-density silicon carbide whiskers were vertically deposited on the surface of siliconizing carbon foam. The whiskers were straight and hexagon-shaped with diameter of 1-2 μm and length of about 40 μm. They consisted of a single-crystalline zinc blende structure crystal in the [111] growth direction. The pore structure of carbon foam played an important role in determining distribution of the whiskers on the surface of siliconizing carbon foam. When carbon foam with higher porosity and larger pore size was employed, distributions of the whiskers were more ordered and more intensive. The whiskers were grown by the vapor-solid (VS) mechanism.