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Hot embossing characteristics of PEEK compared to PC and PMMA

  • Y. Murakoshi
  • , Xue Chuan Shan
  • , T. Shimizu
  • , R. Maeda
  • National Institute of Advanced Industrial Science and Technology
  • Agency for Science, Technology and Research, Singapore

科研成果: 书/报告/会议事项章节会议稿件同行评审

5 引用 (Scopus)

摘要

Development of low cost manufacturing processes for the MEMS and the MOEMS is important for their commercialization. A micro hot embossing process is used to make optical and Bio devices with Polycarbonate (PC) and Polymethylmetacrylate (PMMA) materials. In this paper, outline of an optical switch with 8x8 mirrors is introduced and the optical switch used Polyetheretherketone (PEEK) sheet, which has high mechanical properties, high chemical resistance and high hydrolysis resistance at elevated temperature, is embossed with a developed micro hot embossing machine by using a mould made by electroforming. Embossing force and temperature have been changed up to 10 kN and 600 K respectively. After the embossing, the minimum thickness of the PEEK has changed from 300 um to 100 um. The shapes and sizes of replicated mirrors are evaluated and compared with the PC and the PMMA. Glass transition temperature (Tg) of the PEEK (416 K) is almost same as the PC (423 K) and higher than the PMMA (378 K). However, the mechanical strength of the PEEK at the elevated temperature is higher than the PC and the PMMA. Therefore the PEEK needs higher embossing force and temperature compared to the PC and the PMMA. But the PEEK is very easy to remove from the mould due to coefficient of linear thermal expansion at elevated temperature is higher than the PC and the PMMA.

源语言英语
主期刊名DTIP 2003 - Design, Test, Integration and Packaging of MEMS/MOEMS 2003
编辑Bernard Courtois, Jean Michel Karam, Jan Korvink, Karen Markus, Keren Bergman, Bernd Michel
出版商Institute of Electrical and Electronics Engineers Inc.
304-311
页数8
ISBN(电子版)078037066X, 9780780370661
DOI
出版状态已出版 - 2003
已对外发布
活动5th Symposium on Design, Test, Integration and Packaging of MEMS/MOEMS 2003, DTIP 2003 - Cannes, 法国
期限: 5 5月 20037 5月 2003

丛书

姓名DTIP 2003 - Design, Test, Integration and Packaging of MEMS/MOEMS 2003

会议

会议5th Symposium on Design, Test, Integration and Packaging of MEMS/MOEMS 2003, DTIP 2003
国家/地区法国
Cannes
时期5/05/037/05/03

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