Flaw sensitivity of bacterial cellulose hydrogel under monotonic and cyclic loadings

The presence of flaw in solid materials can lead to stress concentration, resulting in the reduction of rupture stress and stretchability of material. When the flaw is sufficiently smaller than a material-specific length, referred to as flaw sensitivity length, the material exhibits flaw insensitivity. The flaw sensitivity length is a critical material property that reflects how the material is sensitive or insensitive to crack. However, the impact of crack length on the load-bearing process of material remains an open problem. In this work, we characterize the flaw sensitivity of a stretchable material, bacterial cellulose hydrogel, under monotonic and cyclic loadings. Through fracture and fatigue tests, we first determine that the hydrogel exhibits high fracture toughness and fatigue resistance. We next characterize the flaw sensitivity of the hydrogel through two visualized experimental methods. Photoelasticity observation on the stress distribution in samples during loading shows that the samples with cracks below 2 mm exhibit uniform stress distribution during the deformation process, while those with cracks above 2 mm experience stress concentration at crack tip. Scanning electron microscope observation on the microstructure morphology of samples under fixed stretch shows that the samples with cracks below 2 mm exhibit uniform alignment of nanofibers, while those with cracks above 2 mm exhibit more intense alignment and even bundling of nanofibers at crack tip. Similar trends are observed in the samples under cyclic loading, where the transition length is also about 2 mm. Notably, the flaw sensitivity lengths obtained by the visualized methods agree well with that obtained by direct measurement of rupture stress and theoretical estimations under monotonic and cyclic loadings. The methods offer novel way to study the flaw sensitivity of materials, thereby contributing to the exploration of failure mechanisms.