An LLC Converter with Multiple Operation Modes for Wide Voltage Gain Range Application

Although LLC converters are attractive in industrial applications due to its advantages of soft switching, high efficiency, and simple control, in wide voltage gain range applications, large switching frequency operating range is required, which may cause the loss of soft switching operation and existence of control instability issue. In this article, a novel LLC converter with two LLC resonant tanks is proposed. The proposed converter has three operation modes, namely, dual full-bridge operation mode, full-bridge operation mode, and half-bridge operation mode, which can cover the high voltage gain range, medium voltage gain range, and low voltage gain range operations, respectively. The operational principles of the proposed converter are presented, and brief design considerations are discussed. A 250 W experimental prototype with six times input voltage range (50-300 V) was built to validate the theoretical analysis of the proposed converter. Comparisons among different LLC topologies for wide voltage gain range applications are made.