Aging characterization of high temperature vulcanized silicone rubber housing material used for outdoor insulation

During the field service of composite insulators, high temperature vulcanized (HTV) silicone rubber (SIR) material used for insulator's sheath and sheds is gradually aging, and thus how to effectively evaluate its aging state has become an inevitable issue. In this paper, artificially corona-aged and naturally site-aged SIR materials are employed as samples, and their properties such as hydrophobicity, leakage current, trap density/energy level, surface microstructure and chemical composition are investigated for comparative study. With the increasing of corona aging intensity, the contact angle of SIR samples drops gradually and recovers more slowly. The hydrophobicity of site-aged insulators also declines, from HC1 for 2-year service to HC5 for 15-year service. The leakage current of corona-aged and site-aged samples both increase with aging, which indicates that aging induces the increase of surface conductivity of SIR material. The peak trap density of corona-aged and site-aged samples increases with the aging duration or service duration remarkably. The changes of these properties are attributed to the changes of micro-structures and compositions in the surface layer of SIR. The scanning electron microscope (SEM) and X-ray photoelectron spectroscopy (XPS) analysis results reflect that a hardened inorganic silica-like (SiO2) layer with many polar chemical groups and distributed micro-pores is formed on the surface of SIR material after corona aging. Because of this silica-like layer, the hydrophobicity decreases while surface conductivity and trap density of SIR material increases. Besides the traditional properties like hydrophobicity and surface conductivity, the trap density is expected to be a novel parameter for effective evaluation of aging state of HTV silicone rubber material.