UV-cured nanocomposite coating for surface charging mitigation and breakdown strength enhancement: exploring the combination of surface topographical structure and perfluorooctyl chain

A facile method using a nanocomposite coating is proposed to suppress surface charge accumulation and enhance the surface breakdown strength of polymeric insulating materials like epoxy resin, by covering a thin 1,1,2,2-tetrahydroperfluorodecyltrimethoxysilane modified alumina (Al₂O₃) flake/UV curable resin nanocomposite coating. Due to the peculiar characteristics of perfluorooctyl chains at the microscale and the intricate topographical structure of morphology at the mesoscale, the coating exhibits enhanced water/oil repellence, surface charge accumulation resistance, and flashover withstanding capability. It is found that increasing the content of modified Al₂O₃is conducive to decreasing the surface free energy of the specimens, rendering them superhydrophobic. Experimental tests in air show that the presence of nanoparticles generates numerous carrier traps at the surface layer, contributing to a much faster charge decay rate. Furthermore, impulse flashover voltage tests under vacuum show a >100% improvement of surface electrical strength. Further experimental results reveal that lower secondary electron emission yield remarkably alleviates the surface charging phenomenon, thus relieving electric field distortion caused by hetero-charges. We envision that such a multifunctional strategy for surface discharge mitigation is efficient, adaptable and easy to scale up, and thereby exhibits great prospects for applications in electronics and electrical power systems.