Ti reactive sintering of electrically conductive Al₂O₃-TiN composite: Influence of Ti particle size and morphology on electrical and mechanical properties

In the current study, Al₂O₃-TiN composites were successfully fabricated with various particle sizes (10, 20, 30, and 50 μm) and concentrations (5, 10, 15, and 20 vol %) via a novel ball milling + Ti reactive sintering process. By applying the reactive sintering, Ti powders will transform into TiN particles, which act as mechanical reinforcements and electrical conductors in the Al₂O₃ matrix. The ball milling process alters the Ti powder morphology from a low-aspect-ratio sphere into a high-aspect-ratio disc, which reduces the electrical percolation threshold value from 29% to 15% in the current setup. However, such a threshold value is insensitive to the particle size. Meanwhile, the Ti particle size has a significant influence on the material's mechanical properties. A small particle size results in less porosity and hence higher flexural strength of the composite.