Thermal boundary condition optimization of ball screw feed drive system based on response surface analysis

To improve the simulation accuracy of the traditional transient thermal characteristics analysis model (TCAM) of the ball screw feed drive system (BSFDS), the optimization method of the thermal boundary conditions (TBCs), including the thermal loads, the convective heat transfer coefficient and the thermal contact resistance (TCR), was proposed. A multi-objective and multi-parameter optimization model was established based on the hybrid response surface (HRS) and a multi-objective genetic algorithm (MOGA) was developed to optimize the above TBCs. To simulate the thermal characteristics of the BSFDS under different working conditions, the generality of the method was extended to predict the TBCs under different feed rates. To validate the effectiveness of the method, the thermal characteristic experiments of BSFDS were conducted. The results showed that the simulation error for the temperature field was reduced from 25% to 10% and that the simulation error for the thermal elongation was reduced from 30% to 11%.