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The role of sulfur supersaturation in the growth of single-crystalline MoS2 on stepped sapphire

  • Zhaofang Cheng
  • , Xiaona Han
  • , Lina Chen
  • , Shaodan He
  • , Shijun Duan
  • , Qi Lou
  • , Minggang Xia
  • Xi'an Jiaotong University

Research output: Contribution to journalArticlepeer-review

Abstract

Step-guided growth has emerged as a scalable pathway for synthesizing non-centrosymmetric 2D TMD single crystals. A key challenge arises when nucleation kinetically prefers the terraces over the step edges, thereby disrupting epitaxial alignment. Although the epitaxial interface is a critical factor, it is ultimately the thermodynamic driving forces that are essential for overcoming the kinetic barrier to step-edge nucleation; however, a fundamental understanding of these forces has been lacking. Herein, we demonstrated that the sulfur supersaturation provides a strong driving force for adatom on terrace planes to diffuse toward step edges, completely suppressing terrace nucleation and achieving near-unity unidirectional alignment in wafer-scale molybdenum disulfide (MoS2). This thermodynamic control enables deterministic morphological evolution from 2D flakes to 1D nanoribbons. The synthesized single-crystalline MoS2 exhibits exceptional uniformity and room-temperature mobility up to 91 cm2/V·s. This work provides valuable insights into the growth mechanisms underlying CVD-grown MoS2 single crystals on stepped sapphire and solves the persistent challenge of step-edge decoupling during terrace-dominated nucleation, enhancing material quality and reproducibility for TMD single-crystal electronics.

Original languageEnglish
Article number165967
JournalApplied Surface Science
Volume727
DOIs
StatePublished - 1 May 2026

Keywords

  • 1D nanoribbon arrays
  • 2D flakes
  • Sulfur supersaturation
  • Thermodynamic driving forces
  • TMD single crystals

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