Tailoring conductive nanofiller alignment for high actuation strain and output force in electroactive polymers

An intrinsic conflict between high deformability and rigidity hinders the development of electroactive polymer (EAP)-based soft robots. Here, we employ an external electric field to align Al₂O₃-coated carbon nanotubes (Al₂O₃@CNTs) in a poly(vinylidene fluoride-trifluoroethylene-chlorotrifluoroethylene) (P(VDF-TrFE-CTFE)) matrix. Compared with pure P(VDF-TrFE-CTFE), the thickness strain of nanocomposites with horizontally and vertically aligned Al₂O₃@CNTs increases by 473% and 814%, respectively. It results in a high bending angle up to 215° for their actuator beams. Importantly, the horizontally aligned Al₂O₃@CNTs enhance the local stiffness via ‘face-enhanced effect’, yielding a high output force per unit volume (1.25 mN/mm³ at 30 V/μm). It is not only ~346% higher than pure P(VDF-TrFE-CTFE) but also higher than the reported ceramic actuators. Accordingly, the soft robots made by the designed nanocomposite actuators could climb slopes up to 52° and carry loads equivalent to eight times their body mass. Consequently, this modulating strategy develops a high-performance actuation for soft robots.