Properties and unique morphological evolution of dynamically vulcanized bromo-isobutylene-isoprene rubber/polypropylene thermoplastic elastomer

We studied the microstructure, morphological evolution and the corresponding mechanism, and the properties of bromo-isobutylene-isoprene rubber (BIIR)/polypropylene (PP) thermoplastic vulcanizates (TPVs). Interestingly, a large number of single rubber nanoparticles were observed in the crosslinked BIIR/PP blends, ascribed to the improvement of compatibility between the BIIR and PP with increasing dynamic vulcanization (DV) time, as demonstrated by the increase in interfacial phase thickness and the decrease in the interfacial tension. Most of these single nanoparticles agglomerated as the DV proceeded, leading to the deterioration of the rubber network. Another interesting observation was that the size of rubber agglomerate decreased as the DV proceeded, leading to the strengthening of the rubber network. Importantly, the as-prepared BIIR/PP TPV exhibits good processability, high elasticity and good mechanical property. The relationship between the unique morphology and properties were studied. Our study provides guidance for the preparation of high-performance BIIR/PP TPV for its industrial applications such as medical bottle stoppers.