Numerical analysis of the influence of splitter-plate erosion on an air arc in the quenching chamber of a low-voltage circuit breaker

The influence of metal vapour on the arc behaviour during the arc-splitting process in the quenching chamber of a low-voltage circuit breaker is investigated numerically. A three-dimensional magnetohydrodynamic model of air arc plasma, taking into account the production of metal vapour from erosion of an iron splitter plate, is developed. An equation describing conservation of the iron vapour mass is added to the standard mass, momentum and energy conservation equations. The influence of the iron vapour on the thermodynamic and transport properties of the gas mixture is considered. The arc voltage, distributions of temperature, gas flow and mass fraction of iron vapour in the arc chamber are calculated. The formation of new arc roots on the splitter plate is examined. The simulation results indicate that this is strongly influenced by the presence of iron vapour from the splitter plate, due to the increased electrical conductivity in the arc root formation region. The consequences of this are dramatic. The presence of metal vapour causes the arc to attach first to the cathode side of the splitter plate, and electromagnetic forces then cause the arc on this side to move more rapidly than the arc on the anode side. The opposite occurs if metal vapour is neglected. High-speed photography of arc motion is used to confirm the arc motion predicted in the presence of metal vapour. Further, the calculated arc voltage taking into account metal vapour is lower than that calculated neglecting metal vapour, because of the increased electrical conductivity, and agrees much better with the measured voltage.