Microstructural evolution of plasma sprayed submicron-/nano-zirconia-based thermal barrier coatings

  • Y. Wang
  • , Y. Bai
  • , K. Liu
  • , J. W. Wang
  • , Y. X. Kang
  • , J. R. Li
  • , H. Y. Chen
  • , B. Q. Li

Research output: Contribution to journalArticlepeer-review

53 Scopus citations

Abstract

Two types of agglomerates powder with grain sizes in the submicron- /nano-range were used as the feedstock to deposit yttria partially stabilized zirconia (YPSZ) thermal barrier coatings (TBCs). The dual-modal submicron-coating and multi-modal nano-coating were fabricated. The results from thermal shock test indicated that, due to the weak bond and higher densification rate of unmelted nano-particles in the nano-coating, the interface between recrystallization zone and unmelted nano-particles linked up, which resulted in the decrease of content of unmelted nano-particles from 13% to 7%. The weak bond and higher shrinking rate of nano-particles led to the formation of coarse cracks that ran along the recrystallization zone/unmelted nano-particles interfaces. These cracks caused the premature failure of nano-coating. The submicron-coating can overcome the inherent deficiencies of nano-coating at high temperatures and show a higher thermal shock resistance, it is expected to become a candidate for high-performance TBCs.

Original languageEnglish
Pages (from-to)101-112
Number of pages12
JournalApplied Surface Science
Volume363
DOIs
StatePublished - 15 Feb 2016

Keywords

  • Nano-coating
  • Submicron-coating
  • Thermal barrier coatings
  • Thermal shock resistance
  • Yttria partially stabilized zirconia

Fingerprint

Dive into the research topics of 'Microstructural evolution of plasma sprayed submicron-/nano-zirconia-based thermal barrier coatings'. Together they form a unique fingerprint.

Cite this