Large-grain α-Al2O3 enabling ultra-high oxidation-resistant MCrAlY bond coats by surface pre-agglomeration treatment

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Abstract

In this study, large α-Al2O3 particles were prepared by a novel surface pre-agglomeration (SPA) treatment on the surface of MCrAlY bond coats. These large α-Al2O3 particles eventually improved the oxidation resistance of the LPPS and APS MCrAlY bond coats by a factor of three and eight times, respectively. Results confirm that these large α-Al2O3 particles resulted from the agglomeration of the as-deposited alumina film during the SPA treatment. Based on the characteristics of alumina film agglomeration, a 2-dimensional thermodynamic model was developed to analyze in detail the controlling factors of alumina film agglomeration.

Original languageEnglish
Article number108275
JournalCorrosion Science
Volume163
DOIs
StatePublished - Feb 2020

Keywords

  • Film agglomeration
  • Grain size
  • High temperature oxidation
  • Thermal barrier coatings
  • Thermodynamic model

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