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Ionic Hydration Engineering Enables Tissue-Like Conductive all-Polymer Hydrogels With Subzero-Temperature Tolerance

  • Tiantian Zhuang
  • , Yanqiu Yao
  • , Xin Hao
  • , Zihan Zhu
  • , Kun Chen
  • , Yuen Liu
  • , Qifei Wu
  • , Fenfen Yin
  • , Hong Wang
  • Frontier Institute of Science and Technology
  • Xi'an Jiaotong University
  • Thermal Power Research Institute
  • The First Affiliated Hospital of Xi’an Jiaotong University
  • Ltd.

Research output: Contribution to journalArticlepeer-review

Abstract

Conductive all-polymer hydrogels (c-APHs) face challenges in subzero-temperature applications due to ice-induced mechanical failure and electrical conductivity loss. Here, we present a cryo-compatible c-APH via ionic hydration engineering, integrating poly(3,4-ethylenedioxythiophene)/polystyrene sulfonate (PEDOT:PSS) nanofibrils into a polyvinyl alcohol (PVA) matrix with Na2SO4 mediation. The optimized hydrogel achieves exceptional electrical conductivity (35.0 S/cm at −20°C; 27.2 S/cm at −70°C), tissue-like softness (Young's modulus: 0.5–1.3 MPa at room temperature), and biocompatibility. Salt concentration governs hydrogen-bond dynamics: low Na2SO4 content disrupts ice formation while enhancing water-PVA interactions, ensuring flexibility; high concentrations induce PVA aggregation via Hofmeister effects, stiffening the hydrogel. The materials demonstrate multifunctionality, including high charge storage (16.0 mC·cm−2) and injectable signal transmission (3.04 mC·cm−2), exceeding Pt, stable electrophysiological monitoring (ECG/EMG), and resilience to 20000 biphasical pulses and 1000 cyclic electrochemical cycles. A proof-of-concept human-machine interface (HMI) using hydrogel-based gloves enables precise robotic control across ambient and subzero-temperature environments (−70°C), validated by real-time gesture recognition and actuation. This work provides a promising way to resolve the long-standing trade-off between subzero-temperature performance and softness in bioelectronics, offering transformative solutions for wearable sensors, neural interfaces, and extreme-environment robotics.

Original languageEnglish
JournalSmall
DOIs
StateAccepted/In press - 2026

Keywords

  • all-polymer hydrogels
  • biocompatibility
  • human-machine interface
  • low-temperature tolerance
  • subzero-temperature applications

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