Influences of solution temperature on microstructures and performance of electron beam welded joints of laser powder bed fusion TC11 thin-walled samples

The effects of subtransus treatment (750 °C, 800 °C, 850 °C, 900 °C, and 950 °C) as well as supertransus treatment (1100 °C) on the microstructures and mechanical performance of electron beam welded (EBW) joints of laser powder bed fusion (LPBF) TC11 alloy were investigated. At a solution temperature of 950 °C, globular α phases and transformed β phases were observed in the joint. When the solution temperature exceeded the β transus temperature (Tβ), α colonies and massive α phases emerged in the joints, resulting in Widmanstatten structures. The base metal (BM) exhibited the highest microhardness, followed by the heat affected zone (HAZ), whereas the fusion zone (FZ) demonstrated the lowest microhardness. As the solution temperature increases, the microhardness of joints decreases at first and then increases. Notably, the joint subjected to a solution temperature of 850 °C exhibited the lowest microhardness. When the solution temperature was ≥900 °C, transformed β phases emerged within the joints, resulting in an elevation of microhardness. Below T_β, the elongation of welded joints gradually augmented while the tensile strength reduced at first and then increased with the rising solution temperature. Microstructures in joint with solution temperature of 950 °C consisted of lamellar α phases, globular α phases, and transformed β phases. As a result, the joint exhibited an optimal balance between strength (1103.1 ± 34.9 MPa) and plasticity (9.37 ± 0.20%). Ductile fracture characteristics with dimples on the fracture surface were observed in the tensile samples. Therefore, it can be concluded that a solid solution temperature of 950 °C is optimal for LPBF TC11 alloy.