H2-rich syngas production through separator pyrolysis over LiNi1/3Co1/3Mn1/3O2 pre-catalysts derived from spent lithium-ion batteries

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Abstract

The proper recycling of spent lithium-ion batteries (LIBs) is critical for both economic and environmental sustainability. This work proposes using the endogenous separator of spent LIBs as an energy material and the LiNi1/3Co1/3Mn1/3O2 pre-catalyst from the cathode material as a catalyst for catalytic reforming to produce H2-rich syngas. The separator pyrolysis gas promoted the formation of Li2CO3 and reduced transition metals in the pre-catalyst, resulting in a more robust NiCo alloy and MnO with good catalytic activity and thermostability in terms of H2 yield. The maximum H2 yield and selectivity were 40.19 mmol·gsep.−1 and 54.26 % at 800 °C, respectively. The H2 yield and selectivity during 10 cycle reaction ranged from 20-40 mmol·gsep.−1 and 40–50 %, respectively, with no carbon deposits on the catalyst surface. The work presents novel formulations and new insights into the endogenous recycling of spent LIBs.

Original languageEnglish
Article number115268
JournalWaste Management
Volume211
DOIs
StatePublished - 30 Jan 2026

Keywords

  • Catalyst thermostability
  • Endogenous recycling
  • H production
  • LiNiCoMnO pre-catalyst
  • Spent lithium-ion batteries

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