Heredity and variation of hollow structure from powders to coatings through atmospheric plasma spraying

  • Pei Hu Gao
  • , Guan Jun Yang
  • , Si Ting Cao
  • , Jian Ping Li
  • , Zhong Yang
  • , Yong Chun Guo

Research output: Contribution to journalArticlepeer-review

32 Scopus citations

Abstract

The pore structure is of significance to both thermal barrier performance and compliance of plasma-sprayed thermal barrier coatings (TBCs). In order to tune the pore structure of plasma-sprayed TBCs, the heredity and variation of the hollow structure from hollow spherical powders (HOSP) to coatings were investigated. Different plasma arc powers were selected for spraying the ceramic coatings. The recollected powders sprayed into water were examined to reveal the microstructure of the powders after arc heating. The results showed that the HOSP structure of spray powder could be retained after heating in plasma arc. Therefore, these hollow structures could be retained into the coating. As a result, four types of pores were formed in the coating. The porosities of the coatings were decreased with the increase in the arc power. Therefore, low arc powers were more suitable to retain the HOSP structure into the coating.

Original languageEnglish
Pages (from-to)76-82
Number of pages7
JournalSurface and Coatings Technology
Volume305
DOIs
StatePublished - 15 Nov 2016

Keywords

  • 3D structure
  • Atmospheric plasma spraying
  • Coating
  • Hollow structure
  • Pore

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