Effects of mechanical heterogeneity and dislocation storage capacity on the strength–ductility synergy of heterostructured laminates

Heterostructured laminates have attracted significant attention in the materials community owing to their exceptional combination of strength and ductility. However, long-standing questions remain regarding the impact of the strength difference between the soft and hard layers on the synergistic strengthening in hetero-laminates with weak mechanical heterogeneity; the role played by soft/hard layers with various dislocation storage capacities on the strength–ductility synergy is also poorly understood. In this study, a series of typical heterostructured copper–brass laminates were fabricated using the diffusion welding + forging + rolling + annealing technique. The results demonstrated that larger microstructural and mechanical heterogeneities improved the strength–ductility combination of the hetero-laminates. The relatively weak mechanical heterogeneity and superior dislocation storage capacity of the soft copper and hard brass layers facilitated inter-layer synergistic deformation. This induced a gradual distribution of local strains and geometrically necessary dislocations (GNDs) near the hetero-interface. Thus, when evaluating the role of soft layers in synergistic strengthening, it is crucial to consider their generation and storage capabilities for dislocations.