Design and synthesis of non-crystallizable, low-T_g polysiloxane elastomers with functional epoxy groups through anionic copolymerization and subsequent epoxidation

Although polysiloxane elastomers have many merits, their fast crystallization at low temperature is problematic in some fields. In this study, a novel non-crystallizable, low-T_g epoxidized polysiloxane (ESR) with functional epoxy groups in side chains was designed and synthesized though two steps: (i) the preparation of poly(methylvinylsiloxane) (SR) by anionic ring-opening copolymerization of 2,4,6,8-tetramethyl-2,4,6,8-tetravinyl cyclotetrasiloxane and octamethylcyclotetrasiloxane, and (ii) the subsequent epoxidation of the SR. Reaction kinetic studies demonstrated that the epoxidation of SR was a second-order reaction and more than 90% of the double bonds were converted into epoxy groups during the epoxidation. Despite a slight increase in the T_g of ESRs as the content of epoxy groups increased, the low-temperature performances of ESRs were greatly improved because of the inhibition of the crystallization of polysiloxane chains. Surprisingly, the ESRs also showed higher thermal degradation temperatures than the traditional poly(dimethylsiloxane) did. The excellent low-temperature performance and high degradation temperatures endowed the ESR with great potential as an elastic material in the aerospace industry where materials have to undergo very high and low temperature. This journal is