Analysis of Winding MMF and Loss for Axial Flux PMSM with FSCW Layout and YASA Topology

This article takes 12-slot/10-pole axial flux permanent magnet (PM) synchronous machine (AFPMSM) with fractional-slot concentrated windings and yokeless and armature (YASA) topology as the research object. Winding magnetomotive force (MMF) of three-phase double-layer layout is analyzed by three kinds of methods, which are star diagram method, winding function method, and holographic spectrum method. The analysis results of finite-element method (FEM) show that the three methods are effective and consistent in analyzing winding MMF. Comparative analysis of iron loss density and B-H magnetizing curves of four typical iron materials are studied. B-H hysteresis loops of silicon steel sheet and soft magnetic composite are measured by magnetizing and measuring equipment to validate iron core per unit mass. The three-dimensional FEM is used for analyzing eddy-current loss in PMs considering radial segmentation. Finally, an AFPMSM prototype is manufactured adopting YASA topology and segmented PM. Load experiments show that solid-liquid coupling computational fluid dynamics model can precisely predict temperature distribution of AFPMSM. Improved cooling jacket is beneficial to afford large current load.