A super-toughened polyethylene naphthalene (PEN) enabled by polyacrylate elastomer with low crosslink density and reactivity

In elastomer toughening of polyester plastics, both the particle size distribution of the elastomer and the interfacial strength between the elastomer and matrix are key factors for toughness. In this work, bi-functional polyacrylate elastomers with controllable crosslinking density and reactivity were designed for enhancing the toughness of polyethylene naphthalene (PEN) matrix. Firstly, the elastomers with crosslinked structure possess increased melt viscosity and endowed wide particle size distribution, which contribute to the construct of thin matrix ligament and make PEN matrix more susceptible to shear-yield. Secondly, the high interfacial strength between elastomer and matrix can facilitate the transfer of external stress from PEN matrix to the elastomer, protecting the matrix from destroying. The resulted PEN blends exhibit an excellent impact resistance of 45.20 kJ/m² and a high tensile toughness of 3.586 MJ/m³, which are 21.73 times and 47.81 times higher, respectively, than the virgin PEN. The present work may provide an effective approach for designing polyester blends with enhanced impact resistance and tensile toughness.