A New Prediction Method of Tool Life Considering Cognitive Uncertainty by Delayed Rejection Adaptive Sampling

  • Zenghui Wang
  • , Guanghui Zhou
  • , Chao Zhang
  • , Fengtian Chang
  • , Yaguang Zhou
  • , Dan Zhao

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

Abstract

Aiming at the problem of cognitive uncertainty caused by lack of knowledge reserve, imperfect data information, and subjective experience in the traditional tool life prediction, a new tool life prediction method based on Bayesian inference is proposed. Firstly, considering the inherent uncertainty of the empirical constants in extension Taylor tool life equation, the prior distribution of the uncertainty parameters is determined according to expert experience and historical data in knowledge base. Then, the delayed rejection and adaptive sampling strategy is introduced to improve the acceptance rate of candidate samples, and enable the proposal distribution to perform adaptive sampling in Bayesian inference. Based on the Taylor equation updated by Bayesian inference, the posterior distribution of tool life is estimated by Monte Carlo simulation and statistical analysis. Finally, the proposed method is verified by turning tests of cemented carbide tools and MS309 steel. The test results show that the obtained Markov chain has better overall performance and higher sample acceptance rate. The tool life prediction can better approximate the experimental value of each group, which can effectively reduce the influence of cognitive uncertainty on tool life prediction.

Original languageEnglish
Title of host publication2023 IEEE 19th International Conference on Automation Science and Engineering, CASE 2023
PublisherIEEE Computer Society
ISBN (Electronic)9798350320695
DOIs
StatePublished - 2023
Event19th IEEE International Conference on Automation Science and Engineering, CASE 2023 - Auckland, New Zealand
Duration: 26 Aug 202330 Aug 2023

Publication series

NameIEEE International Conference on Automation Science and Engineering
Volume2023-August
ISSN (Print)2161-8070
ISSN (Electronic)2161-8089

Conference

Conference19th IEEE International Conference on Automation Science and Engineering, CASE 2023
Country/TerritoryNew Zealand
CityAuckland
Period26/08/2330/08/23

Keywords

  • Bayesian inference
  • adaptive sampling
  • cognitive uncertainty
  • delayed rejection
  • tool life prediction

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