A dynamic method for online measurement and calibrating with Lorentz force velocimetry

Our previous study (Zheng et al 2020 Metall. Mater. Trans. B 51 558-69; Zheng et al 2020 Acta Metall. Sin. 56 929-36) reports a non-invasive in-situ measurement technology using Lorentz force velocimetry (LFV) to quantitatively measure the meniscus velocity of molten steel online. However, effective signal recognition from complex environment noise and determination of zero-point calibration in harsh metallurgical processing is an essentially challenging task and indeed needs further exploration. In this paper, a method of combining double probe arrangement with real-time differential processing technology was proposed, the twin design structure not only enables the measurement of ∼mN Lorentz forces, but also has significant characteristics of environmental tolerance. The Lorentz force signal caused by conductor motion can be accurately calculated through a differential method, meaning that the problem of zero compensation in industrial online measurement can be effectively overcome. Moreover, based on the functional correlation between the Lorentz force and the parameter of the conductor to be measured, a method of the probes moving variably and actively and their data difference ratio processing was adopted, so as to achieve dynamic calibration during online measurement. This measurement strategy provides a new approach for LFV to achieve online dynamic measurement and online calibration, and provides technical support for electromagnetic measurement technology towards engineering applications.