A constitutive model for the sintering of suspension plasma-sprayed thermal barrier coating with vertical cracks

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Abstract

The degradation of mechanical properties due to sintering is one of the major issues during high temperature service of thermal barrier coating system for advanced gas turbines. In this study, a constitutive model was developed by the variational principle, based on the experimentally observed microstructure features of suspension plasma-sprayed thermal barrier coatings. The constitutive model was further implemented in finite element analysis software, in order to investigate the effect of vertical cracks. The evolution of microstructure during sintering, coating shrinkage and mechanical degradation were predicted. The numerical predictions of Young's modulus were generally in agreement with experimental results. Furthermore, the effect of vertical cracks on the strain tolerance and sintering resistance were discussed. It was confirmed that the introduction of vertical cracks contributed to the improvement of both properties.

Original languageEnglish
Pages (from-to)6202-6212
Number of pages11
JournalJournal of the American Ceramic Society
Volume102
Issue number10
DOIs
StatePublished - 2019

Keywords

  • constitutive model
  • finite element analysis
  • sintering
  • thermal barrier coating
  • vertical crack

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