A Comprehensive Review of High Burn-Up Structure Formation in UO₂: Mechanisms, Interactions, and Future Directions

In the rim zone of UO₂ nuclear fuel pellets, high burn-up and low temperatures drive changes in the microstructure, leading to the formation of high burn-up structures (HBS). This review focuses on the formation of HBS, beginning with a description of the two contentious mechanisms—recrystallization and polygonization—that are believed to be the primary controlling factors. We discuss experimental and simulation studies that support both mechanisms, emphasizing that although each mechanism can explain certain aspects of HBS formation, neither recrystallization nor polygonization alone is sufficient to fully explain the observed phenomena. Furthermore, we emphasize the intrinsic relationship between these two mechanisms, suggesting that they represent different manifestations of the same underlying process under varying conditions, and we reference relevant studies that support this perspective. Lastly, we underline the significance of investigating the formation processes of HBS and provide an outlook on future research directions based on the current state of knowledge.