A 3D stacked step-down intergrated power module

Research output: Chapter in Book/Report/Conference proceedingConference contributionpeer-review

6 Scopus citations

Abstract

This paper presents a 3D integrated power module design to effectively save footprint and improve thermal performance. The design reduces the footprint by 40% using a 3D structure in which the inductor is over the top of the regulator. A fixed inductor with a cavity is used to envelop the 3D power module, and the high thermal conductivity of the magnetic core significantly enhances heat dissipation. An efficiency-wise design is applied to the proposed power module and there is a reduction in inductor DC resistance, which can in turn further improve the thermal performance. An analytical thermal model is built to calculate the temperature, 3D FEA (Finite Element Analysis) simulation is also utilized to estimate the improvement in temperature field. A prototype is built to test the electrical and thermal performances as well. The DCR is reduced by more than 30% and the thermal performance is improved by 8-10°C compared with plastic molded power modules.

Original languageEnglish
Title of host publication2017 IEEE Applied Power Electronics Conference and Exposition, APEC 2017
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages890-897
Number of pages8
ISBN (Electronic)9781509053667
DOIs
StatePublished - 17 May 2017
Event32nd Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2017 - Tampa, United States
Duration: 26 Mar 201730 Mar 2017

Publication series

NameConference Proceedings - IEEE Applied Power Electronics Conference and Exposition - APEC

Conference

Conference32nd Annual IEEE Applied Power Electronics Conference and Exposition, APEC 2017
Country/TerritoryUnited States
CityTampa
Period26/03/1730/03/17

Keywords

  • 3D power module
  • FEA simulation
  • Intergrated inductor
  • Thermal analysis

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